close up of someone prepping the embroidery machine

Quality that pops!

Real Thread sets itself apart from other custom embroidery shops by slowing down the stitching to maintain control over the quality of the finished product. 

While some shops pump out as many as 11,000 stitches per minute with machinery like ours, our team chooses to max out around 800 stitches per minute—ensuring that the job is done to the highest possible quality, regardless of how many units are in your order.

A woman with crossed arms wears a black zippered hoodie with white embroidery on the chest of a wolf

Wolf Embroidered Zip Hoodies

Bella + Canvas 3909 – Standard Embroidery

women wearing a white crewneck sweatshirt with the word Chiringo embroidered

Chiringo Sweatshirts

Champion S700 – Puff Embroidery

man wearing a white hat

Axios Local Hat

AS Colour 1142 – Standard Embroidery

man wearing a navy crewneck sweatshirt with a patch

Black Jet Baking Co. Sweatshirt

Gildan 18000 – Standard Embroidery

man wearing a blue padded hat

King of Kings Foam Trucker Hat

Otto Cap 32-467 – Standard Embroidery

close-up of a sleeve with yellow embroidery

Bight Ideas Brewing Polo

Nike 266998 – Puff Embroidery

Three Embroidery Options


close up of standard embroidery

Standard Embroidery

Standard embroidery uses basic thread/yarn; the final result is nearly flat on your chosen garment. Metallic thread can be used to add a bit of flare.

close up of puff embroidery

Puff Embroidery

Puff uses a thick, foam-like material that is then stitched over, resulting in designs that pop off the garment and create a 3D effect.

woven patch on a white and black hat

Patches

Patches are a great way to add a detailed and complex design to hats, bags, sweatshirts, jackets, and other apparel items.

close-up of a white hoodie that is embroidered

Embroidery Apparel

Port Authority L851 Ladies Packable Puffy Vest in Sterling Grey/Graphite (model:female, size:small, view:front)
Port Authority L851

Ladies Packable Puffy Vest

AS Colour 5102 Stencil Hood in Sand (model:male, size:medium, view:front)
AS Colour 5102
4.7

Stencil Hood

Alternative Apparel 9590 Rocky Zip Hoodie in Eco-True Currant (model:male, size:medium, view:front)
Alternative Apparel 9590
5.0

Rocky Zip Hoodie

Nike NKDC1963 Dri-FIT Micro Pique 2.0 Polo in Cool Grey (model:male, size:medium, view:front)
Nike NKDC1963
3.7

Dri-FIT Micro Pique 2.0 Polo

Independent Trading Co IND280SL Avenue Pullover Hooded Sweatshirt in Blue Magic (model:male, size:medium, view:front)
Independent Trading Co IND280SL
5.0

Avenue Pullover Hooded Sweatshirt

Sport-Tek ST274 Lightweight French Terry Bomber in Grey Concrete (model:male, size:medium, view:front)
Sport-Tek ST274

Lightweight French Terry Bomber

Sport-Tek LST274 Ladies Lightweight French Terry Bomber in Heather Black (size:small, view:front)
Sport-Tek LST274

Ladies Lightweight French Terry Bomber

Bella+Canvas 3719 Unisex Sponge Fleece Pullover Hoodie in Athletic Heather (model:male, size:medium, view:front)
Bella+Canvas 3719
5.0

Unisex Sponge Fleece Pullover Hoodie

man wearing a embroidered hat

Embroidery on Hats

Choose from various custom embroidered hats and beanie styles to showcase your designs: baseball hats, trucker hats, dad caps, bucket hats, and beyond.

Bringing embroidered apparel to life.

Our team of stitching wizards/clothing embroiderers are at the ready. Here's how we take your design from cool idea to tangible item.

women sitting at a table with a laptop
Step 1

Design like the wind

Get started by determining what design you want to embroider, and on what garment! Need help making that call? Let us help.

close up on an embroidery machine
Step 2

Let's get digital

Using digital design software, we create a model of your design that includes the necessary stitching to bring it to life—kind of like the process of 3D graphic design.

a black hat being embroidered by the embroidery machine
Step 3

Oops, I did it again...

Here's where our custom embroidery services really come into play: once your design is digitized and ready to be stitched, the embroidery process consists of punching the thread into the garment...over and over again.

someone holding the completed hat
Completion!

The big reveal

After we remove any excess backing and cut off any flyaway stitches, your garment is complete!

A man wears a black sweatshirt with black embroidery that says "STORD"

Frequently Asked Questions


Custom Embroidery FAQs

We may be biased, but you came to the right place for shirt embroidery, hat embroidery, and beyond. Have more specific questions about how to get started? Just let us know. We're not like regular embroidery companies—we're a *cool* embroidery company.

We take your beautiful work of art, digitize it, and enter it into our software. From there, we choose from two types of stitching: Satin stitching (where the stitches move back and forth only and are used for smaller areas) or fill stitching (where the stitching direction can be adjusted to compensate for fabric structure and pulling).

Basic visual files like PDF, EPS, and JPEG work. If you can send in a vector art file, though, that is preferred as we can easily manipulate it if adjustments based on threading need to be made.

Practically speaking, 7 to 8. That's a little high, though—embroidery works best when it's simple and not muddled up by an overly busy design.

With embroidered apparel and custom embroidery services, the garment fabric matters less than the shape. A product is laid flat to be loaded into our embroidery machine, ensuring stitching stability. Baseball caps are trickier to embroider than sweatshirts due to their shape. For this reason, hat orders may take longer than others. Need your hats, stat? Let us know, and we'll try to make it work!

Embroidery designs are typically smaller, but if you want to go big, try to keep it 10 x 10 inches.

We take great pride in our turnaround times—because as soon as you approve your order, you'll be waiting for the mailman to come a-knockin'. Embroidery is a delicate process (even with high-tech machinery like ours!), and we want to ensure your design is perfect. The faster the stitching, the more the fabric is pulled. This can cause it to warp and spread. Intricate embroidery orders may take a bit longer for this reason.

Orders using specialized services—like puff embroidery—may also have a longer turn time because the material is thicker, requiring a slower stitching process.

That said, we will always do our best to get your goods in hand when needed, even if you're working with a tight deadline. Ready to order embroidery online and need it fast? Let us know, and we'll see what we can do!

Absolutely! We offer custom patches as part of our decoration services. Check out our patches page to explore styles, materials, and options.

Please note: We don’t sell standalone patches. Every patch we produce is designed to be applied directly to a garment you choose, ensuring the highest quality and longevity.

Other Services

the back of a man wearing a black t-shirt with leaves and the word sabbath screen printed

Screen Printing

Browse top-notch garments, upload designs, and get quality custom-printed or embroidered apparel in as little as 3 days

close-up of three t-shirt with tag printing

Add-ons

Help your brand stand out from the crowd with our retail add-ons.

someone bagging a shirt to ship

Fulfillment

Storing and shipping your goods has never been easier than with Real Thread’s fulfillment services.